Energy Audit – An Overview

Energy Audit is the first step in Energy Conservation and Energy Efficiency Projects for Industrial Plants. Energy Audit is a periodic exercise undertaken by a plant to assess its energy consumption and identify opportunities for Energy Conservation and Energy Efficiency. It also helps plant personnel in modernizing the plant with new technological solutions. It benefits plants cut down production costs.

In India, Energy Audit is quite popular in an Industrial or Commercial Facility. Many companies have realized the potential of energy saving in their plant. However one must realize that Energy Audit is only the first step in the direction of energy efficiency and energy conservation. The recommendations made as part of the energy audit have to be implemented to achieve the energy saving targets.

The energy saving recommendations doesn’t require much investment. In some high cases, the investment may be higher. The plant then takes up the investments in a phase-wise manner, which result in delayed energy saving for the plant. In fact the plant may never take some of the recommendations up. This renders the entire energy audit exercise futile.

Energy Audit works for every single Plant or Commercial Facility, as there is always scope for Energy Optimization through Energy Conservation & Energy Efficiency. Every plant goes through some changes over a period of time. Moreover an external Energy Audit team works across departments and brings in rich experience gained from Energy Audit of several plants. This not only results in gaining fresh perspective of Energy saving possibility by an external team also results in bench-marking based on similar parameters.

Energy Audit gives a positive orientation to Preventive Maintenance, Safety and Quality Control programs thereby improving the overall efficiency and output of existing system.

Nearly all the Industrial Units and Commercial Complexes have a potential to save 10-15% on Energy Bills and additional savings in Thermal Energy.

The evident reason why a plant goes for an Energy Audit is the saving of energy. This saving translates into monetary saving and hence can have a direct impact on profitability of a Company. It is also a step towards sustainability.

However, Energy Audits should look at a more comprehensive approach than just reducing cost. Industries should focus more on reducing their carbon footprint as necessitated by Governing Environmental Laws. Energy Audits must go beyond the conventional approach and adopt newer technologies for Green Power Generation.

With increased environmental awareness the pressure on Industries is mounting to reduce their Carbon footprint by adopting Greener Methods wherever possible. In such as scenario Energy Audit would play a crucial role in offering Industries a comprehensive approach towards a Greener Plant.

There is no specific answer as to how much energy a plant could save post an Energy Audit. An estimate could certainly be provided and in all cases Energy Audit could prove to be useful and economically viable. This is especially true in the present day scenario when Energy costs are ever rising and are expected to rise further.

Each Industrial Plant must carry out Energy Audits for reducing their energy usage by adopting energy conservation and energy efficiency measures.

Automating In The Chemical Industry – Commissioning & Automation Services In India

Throughout the chemical industry, there is more global competition as well as more stringent environmental protection requirements. Throughout India, various chemical plants encounter an array of challenges – and automation can help to provide solutions.

Commissioning and automation services are capable of reducing the time to market, effectiveness and availability within the plant, as well as reducing plant costs. Every chemical plant across India needs to explore the various options that exist in terms of commissioning as well as taking advantage of automation services when and where possible.

Every plant wants to reach maximum performance – and automation can help to reduce risks and improve productivity. As such, both of these can translate to lower operational costs.

Entire processes can be automated, ranging from process control systems to weighing technology to batch requirements. Further, automation can be customized to the needs of an individual plant.

When commissioning takes place within the chemical industry, automation is often recommended in order to deal with technical problems that could or have arisen. It is easier to generate reports when there are organized control systems in place that are used to measure, weigh, and generally work with the chemicals that may be used throughout a plant, especially if they are toxic or hazardous in nature.

Many chemical plants throughout India have benefited from automation, and this is a trend that is sweeping around the globe. When modular system architecture is integrated into the plant, it is capable of optimizing processes and pre-defining an array of functions that take on engineering tasks.

Any plant that has worried about the commissioning process can explore automation as a way of passing the stringent environmental requirements. This is because there are various alarms that can be managed when issues arise and it eliminates a significant amount of human error that could otherwise take place.

No one wants to encounter problems, whether it has to do with system processes, costs, or productivity – and this is why automation is being integrated into an array of industries, and chemical plants are just one of the many.

While the cost to automate is not always within an operating budget, it is usually quick to show a profit and that is because of the costs that are saved throughout, due to enhanced productivity and a reduction in man-hours needed in order to complete the different functions throughout the chemical plant.

By taking advantage of commissioning and automation services in India, chemical plants are able to learn more about their options, even before they open their doors for the first time. Plants that have struggled in the past may also want to explore new ways to integrate automation for the commissioning process so that it is easier to pass requirements throughout the different regions of India.

Chemical Plant Commissioning – Commissioning Services In India

Chemical processing plants, regardless of how large or small, need to be commissioned. There are various aspects, both planning and managerial in nature, that need to be documented. Technical problems can arise and those who run the chemical plants need to be aware of the problems and understand how to deal with them.

Commissioning services in India are necessary because it essentially gives the seal of approval on a chemical plant so that it can be brought into working order. It may also be needed in order to improve overall efficiency.

Commissioning services are going to verify that all equipment is working properly within the chemical plant and make recommendations as needed based upon what practices are observed.

Those who serve as commissioners need to go through comprehensive courses to learn more about what needs to be observed and the documentation that goes into the reports. This means it’s not simple enough to simply have those who operate the chemical plant to do all of the reporting and documentation. Professionals with engineering backgrounds need to be brought in to ensure that the chemical plant is ready for commission and that there are not going to be any technical problems along the way.

Further, safety needs to be a concern within a chemical plant because there is so much going on. There may be hazardous or toxic chemicals, dangerous equipment, and various other details. The commissioning services in India are going to look at the overall level of safety in place to deem it acceptable for employees to work inside.

It is possible to learn a significant amount during the commissioning process. Many managers and operators will take notes in order to learn more about what is going on within their chemical plant and how to make modifications in equipment, technique, and overall documentation.

No chemical plant should ever open its doors prior to being commissioned – and Indian laws are in place to ensure that all chemical plants receive the necessary documentation and pass inspections prior to this happening. Upon being shut down for various issues, it may also be necessary to take advantage of additional commissioning services in order to open the doors once again.

Chemical plants are complex and there is a lot going on at all times. Power and process engineering is not something that the average person is educated in, and therefore it is critical that professional services are utilized in order to learn as well as to receive the necessary documentation.

It doesn’t matter how small or large a plant is, the commissioning and overall startup is comprehensive and any assistance that can be given should be utilized to avoid operating error and ensure costs are managed.