Temperature Mapping for Pharmaceutical Industry

Temperature mapping is important for verifying the efficacy of temperature controlled storage systems such as cool rooms, fridges and warehouses. It is vital for businesses that work with temperature sensitive products such as pharmaceuticals or warehouses.

The process of mapping outlines the differences and changes in temperature that occur within a single temperature controlled system. This is due to influences like opening doors, proximity to cooling fans, personnel movement, and the quantity of products being stored at any given time. Temperature mapping locates the points of greatest temperature fluctuation and difference then analyses the causes of these. Conditions are created to verify that a system maintains the correct temperature in all situations when influenced by external factors such as weather and internal factors such as airflow restrictions and the operation of the Heating, Ventilation and Air Conditioning systems. The effects in difference of temperature are calculated to ensure the systems meet industry standards.

The temperature of different spaces within cooling rooms, industrial fridges and other controlled temperature environments can vary by up to 10°C. Generally, the central space within a chamber maintains constant temperature, however the corners and areas surrounding the fans will fluctuate. External seasonal weather must also be taken into account especially for warehouses.

Temperature mapping is important for businesses and organisations dealing with temperature sensitive products, like biochemical products such as medications and vaccines. Verifying that the refrigeration systems maintain an acceptable temperature level for each specific product at all times is what temperature mapping is all about, and this is supported using ongoing monitoring systems.

Once mapping has established where temperature variation points lie within the control system then monitoring can be installed. It is important to re check any back up systems to be sure that the chambers will work in other circumstances.

Different mapping equipment gives different results. It is important to ensure that the equipment being used has sufficient accuracy ratings to give reliable data. For example, better equipment will provide readings that are accurate within plus or minus 0.3°C, whereas budget equipment may only have accuracy ratings of within 2.0°C. For products that must be stored within a limited temperature range, this budget equipment cannot provide sufficiently specific temperature data.

Warehouses must have information regarding the building’s external conditions, as it is vital for effective mapping and monitoring. Warehouses are generally mapped for a full year to ensure all external conditions are accounted for in the data. This also helps to determine placement of monitoring systems due to influence of external conditions.

Temperature-controlled rooms such as fridges or cold rooms can be mapped once as their external environment is controlled. However, it is advisable to make sure that other external forces that could change their temperatures significantly do not heavily influence the HVAC systems of these buildings or environments. The mapping in warehouses should take into account the fluctuation in the warehouse temperatures and conduct the tests during its most extreme levels.

Load testing is important aspect of the temperature mapping process. It investigates how expected product levels interact with individual temperature controlled chambers. This testing takes into account whether the product will arrive in the required condition or if cooling is necessary. Testing should verify whether the chamber could cope with the maximum specified load arriving all at once to then be cooled. If it can operate properly in this situation, as well as operating effectively at full capacity, the chamber can be considered sufficiently load tested. It is also advisable to test the system’s performance by simulating failures, to ascertain whether the system could be used even while experiencing some equipment failures.

Once the mapping process has been completed, sensors should be installed to allow for continued surveillance of the areas that have been identified as being most influenced by temperature change. The stable areas should be monitored to help with any troubleshooting.

Monitoring systems should be planned and documented according to the scientific rationales shown by the temperature mapping procedure. This development strategy should then be reviewed and approved by the system owners as well as by an independent quality unit before being installed. Sensors should be placed around the products, around major potential temperature influences such as doors and cooling fans, and at different heights, especially in larger chambers.

Sensor equipment can be split into zones according to the area affected by similar influences. For example, in a square or rectangular chamber, the zones in corners away from doors will behave much the same as each other, as will the zones adjacent to doors or fans. If the monitoring devices are zoned, data can be compared to provide overall information on how the system usually functions.

To summarize, temperature mapping provides information on warmer and colder areas within temperature-controlled environments. They supply details on the overall operation of the systems. After temperature mapping a system, monitoring equipment can be installed to provide real-time feedback on system operations and its stability for product protection.

Ten reasons why your project requires an MEP Consulting Firm

Any project is successful when the right team works on it. For any construction or renovation project an MEP consulting firm is just as important as an architect or a builder. MEP stands for Mechanical, Electrical and Plumbing; a type of engineering that focuses on creating a safe environment for human use.
There are various reasons why MEP consultants are highly important for any building project.

We’ve listed down the top ten reasons.

  1. Mechanical – For any building project, residential or commercial, heating and ventilation services are essential. This is where the MEP engineers step in. They are responsible for the installation and maintenance of air conditioners, heaters, exhaust and smoke control. An MEP consultant will ensure their designs provide comfort and run efficiently.
  2. Electrical – Electrical services are indispensable. Your project will be incomplete without electricity and lighting. MEP consultants are responsible not just for lighting but also other electrical services such as fire alarms, security systems, smoke alarms etc. They provide solutions to the best services that are energy efficient and environment friendly.
  3. Plumbing–The plumbing aspect focuses on fire suppression systems as well as gas delivery systems in medical and laboratory settings. They are also responsible for water and waste management systems such as drinking water, irrigation water, sewers etc.
  4. Effective design – MEP consultants provide the best design solutions that are cost effective and worthwhile in the long run. These designs should not only employ the most recent and competent technologies but also provide foresight to ensure maximum lifecycle.
  5. Environment friendly – Whether it is energy conservation or water conservation, the experts certainly know the best. These consultants aim at providing services that utilize environment friendly products in order to reduce excessive consumption of resources.
  6. Cost Efficient – Every project that you take up has a stipulated budget that needs to be followed. With the help of MEP engineers not only do you manage to stay inside budget but also end up with systems that will be cost efficient in the long run.
  7. Optimum use–The expertise of MEP engineersensures that the products and systems required for your project provide maximum utilization. They ensure that maintenance of systems is limited and simple and workers are well trained to handle issues, if any.
  8. . Indoor environment –While focusing on creating an ecofriendly environment for the outdoors, it is also vital to build a safe and healthy environment indoors. Indoor environment quality refers to the use of natural daylight, moisture control, optimizing systems etc. A healthy indoor environment equates a safer environment for everyone.
  9. Building mechanism –Every system is connected to centralized hardware and software networks that control the indoor and outdoor features in a building. For example, your construction project requires HVAC commissioning; MEP consultants will cover the entire procedure for the project. Automation systems are required to build and maintain a building’s optimal operational performance and ensure safety and comfort the occupants.
  10. Expertise- It is always better to leave the job in the hands of the one that knows the best. MEP consultants are highly trained and experienced in their field. They work closely with architects and owners to provide successful coordination of building systems.

Panorama offers a variety of services in the mechanical, electrical and plumbing divisions for pharmaceutical and chemical sectors. Our specialized services will help your company with the sustenance it requires. We are a leading MEP Consulting Firm in Mumbai with numerous successful projects.

MEP engineering in India – MEP consulting in India

MEP engineering in India | MEP consulting in India

Critical details to focus on when choosing MEP engineers

Regardless of whether or not you own a business or operation than needs to take advantage of MEP engineers or are an executive or manager that’s in the position to find and hire the right MEP consultants, you’re going to need to make sure that you know EXACTLY what you’re getting into before you jump right in.

Believe it or not, not all MEP engineering or MEP consulting experts are going to be able to deliver you the same kinds of results, and some are going to be a lot easier to work with than others.

There are a handful of different things that you’re going to need to make sure that you are aware of before you start this process, and we are going to break down some of the most important ones below.

Shall we get right to it?

The value of hiring MEP engineering or MEP consulting experts

There is a tremendous amount of expertise, specialized knowledge, and experience that you are going to be able to take advantage of when you hire in the right MEP engineering or MEP consulting experts.

People in the MEP (Mechanical/Electrical/Plumbing) engineering world have spent years and years going to school to learn about all of these crucial technologies and systems, and the best MEP consulting experts in the world have spent even longer in the “real world” creating custom-designed mechanical/electrical/plumbing solutions specifically tailored to the demands of their clients.

This isn’t the kind of expertise, knowledge, or experience that you’re going to be able to hire right off the street, and it certainly isn’t the kind of expertise, knowledge, or experience that you’re going to be able to hire out of a graduating class.

If you’re working on larger projects and want to make sure that your engineering is up to snuff, you’re going to want to be certain that you are moving forward step-by-step with the help of only the very best MEP engineering or MEP consulting experts available.

Track record is absolutely everything

To help make the hiring process easier, you’re going to want to look specifically at the track record for successful solutions and projects that a particular MEP engineering or MEP consulting expert already has under their belt.

Obviously, it’s going to be almost impossible to know whether or not you’ve made the right decision hiring a firm without taking a look at the kinds of work they’ve been able to deliver in the past – even if those projects don’t necessarily dovetail perfectly with the kind of project you’re trying to move forward with now.

This is the kind of insider information that you need to have on hand, the kind of insider information that almost all professional MEP engineering and MEP consulting experts are going to be happy to share with you during the interviewing process.

Any MEP firm that avoids sharing this information with you should probably be looked at and scrutinized more, or avoided altogether.

You need to be confident in your choice, and that confidence is only going to happen after you had the chance to look at the kinds of results they have delivered in the past.

MEP Consulting Engineers in India

MEP consulting engineers are one of the most important aspects of engineering services that are required for construction management projects by architects and engineers. Due to the immense complex nature & highly technical domain of MEP, the expertise of MEP engineering services requires a highly experienced and proficient MEP consulting engineering company. Hence, involving expert MEP consulting engineers is very essential to ensure smooth execution of MEP modeling services.

MEP stands for mechanical, electrical and plumbing systems of the building. When we talk about MEP modeling, these services are executed for developing mechanical, electrical, and plumbing models. Integrating the knowledge & experience of mechanical engineer, electrical engineer and plumbing engineer is of prime importance when MEP models are designed.  MEP consulting engineers in India being technical experts in this industry and domain, they know it very well that how to deal best to achieve the objectives & overcome the complications of these projects.

Constructive designs & layout plans for MEP components are developed before proceeding for modeling services of mechanical, electrical, and plumbing systems.

Detailed layouts for HVAC, fire alarm, wiring or power distribution & piping systems of the building are created in the process of drafting services. This information created by the service providing company during drafting services phase is utilized for creating MEP models.

The focus advantage of MEP is that all engineers can coordinate with each other easily which leads to less clarifications with respect to design issues. All the interdisciplinary engineers can get clarity about each others’ design and this helps them in developing their own design effectively. CAD drawings are optimized by mechanical, electrical and plumbing engineers from time to time for generating effective models that contain correct information. For executing these services, MEP is used by the modelers, technicians and engineers.