Process Engineering: An Overview

Process Engineering focuses on design processes, operation, process control, and process optimization. This discipline of engineering may focus on physical, chemical, or biological processes. Process engineering encompasses a large array of different industries and sectors. It has a wide range of applications, considerable potential value, and diverse methods.

Process engineering, as a discipline, can be traced back to the era of the 60s, when the term was first coined. However today, this engineering field has gained popularity across the globe. Numerous companies offer Process Engineering services. It is an active area for research, study and application. Process engineering has effected positive change on a global scale.

Since Process Engineering has a broad range of applications in various industries and sectors, the specifications in analysis varies with each sector. Process engineering have various sub-disciplines. Experts usually specialize in one or two of these sub- disciplines.

Process Design – Process design looks at the way the process in question has been designed and set up. It looks for ways to improve this design and structure, and may utilize hierarchical decomposition flow sheets, attempt superstructure optimization, or study plants with multi-product batches. Poor, inefficient design and structure elements can then be removed and substituted with design components that optimize the system better.

Process Operations – Process operations looks at the way the process in question is being executed. It may incorporate real-time optimization or fault diagnosis in an effort to improve operations efficiency. It may also study the operation’s schedule and examine multi-period planning, and other relevant data.

Process Control – Process control concentrates on the reliability of the process. It often employs tools such as controllability measures, robust control, model predictive control, statistical process control, and process monitoring to name just a few. By improving control over the process more consistent, dependable results are gained.

Supporting Tools – Supporting tools in process engineering focuses on the ancillary tools and systems that help support the primary process. These tools may include things such as equation based process simulation, AI or expert systems, sequential modular simulation, global optimization, large-scale nonlinear programming (NLP), optimization of differential algebraic equations (DAEs), and mixed-integer nonlinear programming (MINLP). These supporting tools enhance the overall productivity and quality of the process.

Process engineering is beneficial to industries in various ways. They include everything from debottlenecking certain key problem areas, improving production speed, eliminating unneeded steps from a process, making the process or system safer, and increasing the quality, consistency, and/or volume of output. By and large process engineering provides a way for industries to reduce their costs while increasing the overall efficiency of their processes.

Process engineering has an incredibly far-reaching impact and potentially holds promise for nearly any industrial or commercial business. It is also at the forefront of expanding what is possible in the sciences and technology sectors. Some particular industries served by process engineering include:

  • Chemical
  • Petrochemical
  • Refining
  • Food and food processing
  • Manufacturing
  • Mineral processing
  • Medical
  • Pharmaceutical
  • Bio-techs
  • Biomedical
  • Textiles
  • Transportation

Process engineering is a fast-paced, dynamic discipline that is continually evolving and pushing the envelope of what is possible. Panorama provides a thorough professional service that covers each step of process engineering. With roots in Chemical and Pharmaceutical industry, Panorama provides the best service.

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